基于鼓－缓冲器－绳子理论的半导体晶圆厂车间层控制

• 论文 •

基于鼓－缓冲器－绳子理论的半导体晶圆厂车间层控制

郭永辉，钱省三

上海理工大学微电子发展研究中心，上海 200093

收稿日期:2004-11-02 修回日期:2004-12-21 出版日期:2006-01-15 发布日期:2006-01-25

Shop floor control in wafer fabrication based on drum-buffer-rope theory

GUO Yong-hui, QIAN Xing-san

Cent. of Microelectronics Dev., Univ. of Shanghai for S&T, Shanghai 200093, China

Received:2004-11-02 Revised:2004-12-21 Online:2006-01-15 Published:2006-01-25

摘要/Abstract

摘要： 为了将鼓－缓冲器－绳子理论应用于带回流的半导体晶圆厂车间的作业控制，通过设置回流缓冲，对传统鼓－缓冲器－绳子理论进行了修正，提出了一套适合带回流生产线的生产作业方法。针对瓶颈资源上的负荷堆积情况，提出了基于EDD和CR法则的推平原则，将瓶颈负荷推平。负荷推平后，根据瓶颈设备的实际可用情况，对瓶颈设备上的生产安排进行合理化，得到各订单的投料时间及出货时间安排。算例结果证明了该方法的可行性和有效性。

关键词: 鼓-缓冲器-绳子理论, 晶圆制造, 回流, 缓冲设置, 生产控制

Abstract: To apply the Drum-Buffer-Rope (DBR) theory to shop floor control in re-entrant flow wafer fabrication, with the deployment of re-entrant buffer, the traditional DBR theory was modified. A production control approach suitable for re-entrant lines was proposed. As a make-to-order company, many orders were processed in the mean time in the manufacturing line and load ruin was formed before the bottlenecks. To level the load ruin, the leveling principles based on Earliest Due Date (EDD) and Critical Ratio (CR) rules were presented. After the load ruin was leveled, the Drum was rationalized according to the practical process conditions of the bottlenecks. Finally, the orders release plan and shipping plan were determined. The results of experiment showed the feasibility and validity of this approach.

Key words: drum-buffer-rope theory, wafer manufacturing, re-entrant, buffer deployment, production control

中图分类号:

TP278

郭永辉，钱省三. 基于鼓－缓冲器－绳子理论的半导体晶圆厂车间层控制[J]. .

GUO Yong-hui, QIAN Xing-san. Shop floor control in wafer fabrication based on drum-buffer-rope theory[J]. .

参考文献

［1］ SCHRODER R G, ANDERSON J C, TUPY S E,et al. A study of MRP benefits and costs［J］.Journal of Operations Management, 1981, 12(1):1-9.

[2] GOLDRATT E M, COX J. Theory of constraints［M］.Croton-on-Hudson,NY,USA:North River Press, 1990.

[3] GARDINER S C, BLACKSTONE J H, GARDINER L R. The evolution of the theory of constraints［J］.Industrial Management, 1994, 13(3):13-16.

[4] PATTERSON M C. Analysis of setup time at constraints resources［J］.International Production Research, 1993,31(4):845-849.

[5] FREDENDALL L D, LEA B R. Improving the product mix heuristic in the theory of constraints［J］.International Journal of Production Research，1997, 35(6):1535-1544.

[6] SIVASUBRAMANIAN R, SELLADURAI V, RAJAMRAMASAMY N. The effect of the drum-buffer-rope(DBR) approach on the performance of a synchronous manufacturing system(SMS)［J］.Production Planning & Control, 2000,11(8):820-824.

[7] SPENCER M S, COX J F. Master production schedule development in a theory of constraints environment［J］.Production and Inventory Management Journal, 1995,36(1):8-14.

[8] HSU T C,CHUNG S H. The TOC-based algorithm for solving product mix problems［J］.Production Planning and Control, 1998,19(1):36-46.

[9] COOK D P. A simulation comparison of traditional, JIT and TOC manufacturing system in a flow shop with bottlenecks［J］.Production and Inventory Management Journal, 1994, (1):73-78.

[10] MILTENBURG J. Comparing JIT, MRP and TOC and embedding TOC into MRP［J］.International Journal of Production Research, 1997, 33(4):1147-1169.

[11] SCHRAGEHEIM E, RONEN B. Drum-Buffer-Rope shop floor control［J］.Production and Inventory Management Journal, 1990, (third quarter):18-22.

[12] RONEN B, STARR M K. Synchronized manufacturing as in OPT: from practice to theory［J］.Computers & Industrial Engineering, 1990, 18(4):585-600.

[13] SCHRAGENHEIM E, RONEN B. Buffer management: a diagnostic tool for production control［J］.Production and Inventory Management Journal, 1991, (second quarter):74-79.

[14] WU S Y, JOHN S M, THOMAS M G. A simulation analysis of the effectiveness of Drum-Buffer-Rope scheduling in furniture manufacturing［J］.Computers & Industrial Engineering, 1994, 26(4):757-764.

[15] LAWREBCE S R, BUSS A H. Shifting production bottlenecks: causes, cures conundrums［J］.Production and Operations Management, 1994, 13(1):21-37.

[1]	蒋胜龙,郑忠. 考虑不确定加工时间的炼钢—连铸过程柔性调度方法[J]. 计算机集成制造系统, 2019, 25(第1): 103-114.
[2]	潘春荣,付锦超. 基于Petri网的可重入双臂组合设备故障响应策略[J]. 计算机集成制造系统, 2019, 25(12): 3235-3246.
[3]	朱雪初,乔非. 基于工业大数据的晶圆制造系统加工周期预测方法[J]. 计算机集成制造系统, 2017, 23(第10): 2172-2179.
[4]	朱登洁,吴立辉. 基于排队网络的晶圆制造自动化物料运输系统性能模型[J]. 计算机集成制造系统, 2014, 20(09): 2267-2274.
[5]	吴立辉,张洁. 晶圆制造物料运输系统性能分析建模方法[J]. 计算机集成制造系统, 2013, 19(08 ): 2043-2049.
[6]	陈锦祥,周炳海. 整体式晶圆连续自动物料搬运系统性能分析[J]. 计算机集成制造系统, 2013, 19(06 ): 1313-1320.
[7]	王宏亮,刘晓冰. 多层集成动态生产调度系统[J]. , 2011, 17(06): 0-0.
[8]	邵志芳，张涛，林燕杰. 液晶面板生产策略选择优化[J]. , 2011, 17(05): 0-0.
[9]	邵志芳，张涛，林燕杰. 液晶面板生产策略选择优化[J]. , 2011, 17(05): 0-0.
[10]	潘春荣,，伍乃骐. 具有并行加工模块的组合设备故障响应策略[J]. , 2010, 16(04): 0-0.
[11]	莫巨华，黄敏,，王兴伟. 基于模糊控制与遗传算法的串行生产控制系统最优设计[J]. , 2009, 15(11): 0-0.
[12]	吴立辉，张洁. 基于多代理的知识有色赋时Petri网的晶圆制造系统建模方法[J]. , 2009, 15(10): 0-0.
[13]	严浩云，李宏余. 基于面向负荷的生产控制的紧急订单插单问题[J]. , 2009, 15(09): 0-0.
[14]	潘春荣,，伍乃骐. 晶圆制造自动化组合设备的调度问题研究[J]. , 2009, 15(03): 0-0.
[15]	胡鸿韬，江志斌，张怀. 半导体生产线动态在制品水平控制方法[J]. , 2008, 14(09): 0-0.