敏捷制造环境下装配产品变形设计方法

摘要/Abstract

摘要： 为了获得满足顾客个性化需求的装配产品设计方案，提出了通过修改现有成熟零件的设计的变形设计方法。建立了描述装配产品构成零件之间配合关系的模型并识别出反映装配产品构成零部件之间尺寸关联关系的约束组。每个约束组的变形设计过程被归结为一个混合整数线性规划（MILP）问题，而所有约束组的MILP问题的组合求解过程则反映了装配产品的变形设计优化过程。开发了软件原型系统并进行了仿真，仿真结果表明该方法能够在合理的时间内获得新的、可行的装配产品设计方案，可以作为装配产品设计方案的生成器，以缓解顾客个性化需求对产品设计带来的压力。

关键词: 装配产品, 变形设计, 约束组, 敏捷制造

Abstract: To satisfy customized requirements on assemble product design, a new assembly variant design methodology was proposed based on the modification of existing mature component designs. First, the assembly mating model was established which described the mating relationship among constituent components of the assembly. Based on this model, Constraint Groups (CGs) which captured the physical contacts and dimensional relationships among constituent components at the manufacturing feature level were identified. Then the variant design of each constraint group was concluded as a Mixed Integer Linear Programming (MILP) problem. The variant optimized design of the entire assembly was reflected by combining all MILP problems into a comprehensive one. Finally, a prototypical system was developed and simulations had been carried out. Simulation results indicated that new and feasible assembly design schemes could be obtained within reasonable time and hence this methodology could be used as a new assembly design generator to alleviate the pressure from mass product customization design.

Key words: assembly, variant design, constraint group, agile manufacturing

中图分类号:

TP397
TH122

王爱虎，鄂明成，习中革. 敏捷制造环境下装配产品变形设计方法[J]. .

WANG Ai-hu, E Ming-cheng, XI Zhong-ge. Assembly variant design methodology in agile manufacturing[J]. .

参考文献

[1]GOLDMAN S L, NAGEL R N, PREISS K. Agile competitors and virtual organizations: strategies for enriching the customer[M]. New York,WA，USA：Van Nostrand Reinhold,1995.

[2]DEVOR R, GRAVES R, MILLS J J. Agile manufacturing research: accomplishments and opportunities(special issue of design and manufacturing on agile manufacturing)[J]. IIT Transactions, 1997,29(10):813-824.

[3]ZHANG Shensheng,CAO Jian,WANG Yinlin，et al. Theories,technologies and practices of agile manufacturing[M].Shanghai：Shanghai Jiaotong University Press，2000(in Chinese).[张申生，曹健，王英林，等.敏捷制造的理论、技术与实践[M].上海：上海交通大学出版社，2000.]

[4]CHRISTIE P M J, LEVARY R. Virtual enterprises: recipe for success[J]. Industrial Management,1998, 40(4):7-12.

[5]HARDWICK M, BOLTON R. The industrial virtual enterprise[J]. Communications of the ACM, 1997, 40(9):59-61.

[6]YANG Nan, WANG Yunli, YANG Tao, et al. Research on information infrastructure of virtual enterprise[J]. Computer Integrated Manufacturing Systems, 2002,8(3):182-186(in Chinese).[杨楠,王云莉，杨涛，等.虚拟企业信息基础设施框架研究.计算机集成制造系统,2002, 8(3):182-186.]

[7]LI Jianqiang, FAN Yushun. Project management in virtual enterprise[J]. Computer Integrated Manufacturing Systems, 2002,8(3):187-192(in Chinese).[李建强，范玉顺.虚拟企业环境中的项目调度方法[ J].计算机集成制造系统, 2002,8(3):187-192.]

[8]CHOPRA S, MEINDL P. Supply chain management-strategy，planning and operation[M].Upper Saddle River,New Jersey： Prentice Hall, Inc.,2001.

[9]CHAI Yueting, LIU Yi. Architecture of E-CIMS based on agile supply chain management[J]. Computer Integrated Manufacturing Systems,2002,8(1):47-50(in Chinese).[柴跃廷，刘义.以敏捷供需链管理为核心的E-CIMS结构[J].计算机集成制造系统,2002,8(1):47-50.]

[10]PREBIL I, ZUPAN S,LUCIC P. Adaptive and variant design of rotational connections[J]. Engineering with Computers, 1995,（11）:83-93.

[1]	刘艳梅,任佳,江支柱,刘曦泽,祁国宁. 大批量定制下按订单装配产品同步生产计划方法[J]. 计算机集成制造系统, 2014, 20(6): 1352-1358.
[2]	刘永，李言，李淑娟，高新勤. 基于多色集合的敏捷制造系统重构方法[J]. , 2010, 16(01): 0-0.
[3]	王雷，唐敦兵+，许美健，万敏，袁伟东. 基于粒子群优化算法的制造单元聚类研究[J]. , 2009, 15(02): 0-0.
[4]	张连成，，　白书清+，　刘检华. 航天复杂产品快速响应制造数字化能力平台研究[J]. , 2008, 14(04): 0-0.
[5]	李淑霞，　单鸿波. 基于敏捷制造单元的车间动态重构[J]. , 2007, 13(03): 0-0.
[6]	杨永智，管在林，高亮，邵新宇. 基于Web服务的敏捷制造资源集成框架研究[J]. , 2006, 12(07): 0-0.
[7]	应保胜，张华，杨少华. 敏捷制造车间布局优化的启发式算法[J]. , 2004, 10(8): 0-0.
[8]	伍乃骐，苏平. 敏捷制造下合作伙伴选择的有效算法[J]. , 2004, 10(8): 0-0.
[9]	王志亮，张友良，汪惠芬. 敏捷制造模式下制造单元重构技术研究[J]. , 2004, 10(7): 0-0.
[10]	要义勇，赵丽萍，. 敏捷制造环境下多维工作流管理方法研究[J]. , 2004, 10(7): 0-0.
[11]	尚利，姚进，沈显峰，陈昆. 支持中小企业区域性动态联盟的ASP解决方案[J]. , 2004, 10(5): 0-0.
[12]	薛善良，叶文华，廖文和. 面向敏捷制造的PDM总体结构研究[J]. , 2003, 9(8): 0-0.
[13]	苏平，伍乃骐. 一种可重构制造系统的生产计划方法[J]. , 2003, 9(3): 0-0.
[14]	仇晓黎，易红，吴锡英，陈明远. 基于STEP和XML的网络化制造系统的信息共享[J]. , 2002, 8(7): 0-0.
[15]	王平，胡向东. 敏捷制造模式下的物流配送决策支持系统[J]. , 2002, 8(2): 0-0.