计算机集成制造系统 ›› 2021, Vol. 27 ›› Issue (5): 1300-1308.DOI: 10.13196/j.cims.2021.05.006

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再制造机床装配过程误差传递模型与精度预测

王子生,姜兴宇+,刘伟军,石敏煊,杨世奇,杨国哲   

  1. 沈阳工业大学机械工程学院
  • 出版日期:2021-05-31 发布日期:2021-05-31
  • 基金资助:
    国家自然科学基金资助项目(51305279)。

Precision prediction and error propagation model of remanufacturing machine tool assembly process

  • Online:2021-05-31 Published:2021-05-31
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51305279).

摘要: 再制造机床的装配零件具有更多的不确定性和随机性,为保证装配精度的一致性与可靠性,需要建立其装配过程误差传递数学模型,定量描述装配过程的误差传递与累积规律。提出再制造机床装配过程中的零件质量特征、实际测量结果与装配过程误差源的数学映射关系及其误差流模型,定量描述了再制造机床装配过程中零件质量特征变动、特征测量、调整的偏差传递。在此基础上提出误差流修正函数,实现了再制造机床装备精度预测、分析和质量误差修正。以再制造机床主轴箱装配过程为例,验证了该模型及修正函数能够正确有效地消减装配过程误差。

关键词: 再制造机床, 装配误差, 精度预测, 误差传递模型, 误差流修正函数

Abstract: The remanufactured machine tool is assembled by reusing parts,remanufactured parts and new parts,and its assembly parts have more uncertainty and randomness.To ensure the consistency and reliability of remanufacturing machine assembly precision,a mathematical model of assembly process error transfer should be established to describe the error transmission and accumulation rules of remanufacturing machine assembly process quantitatively.The mathematical mapping relationship between the quality characteristics of the parts,the actual measurement results and the error sources of assembly process during the assembly process of remanufactured machine tool was proposed.An error flow model of the remanufacturing machine's assembly process based on state-space model was also proposed.The variation of part quality characteristics,feature measurement and adjustment deviation of the remanufacturing machine tool assembly process were quantitatively described.On this basis,the error flow correction function was proposed to realize the accuracy prediction,analysis and quality error correction of remanufacturing machine tool.By taking the assembly process of remanufacturing machine headstock as an example,the result showed that the assembly process error could be reduced by the proposed model and correction function effectively.

Key words: remanufacturing machine tool, assembly error, precision prediction, error propagation model, error flow correction function

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