计算机集成制造系统 ›› 2022, Vol. 28 ›› Issue (9): 2939-2952.DOI: 10.13196/j.cims.2022.09.024

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基于物料交货期预测的飞机装配动态调度问题

卢斌,陆志强+,张永峰   

  1. 同济大学机械与能源工程学院
  • 出版日期:2022-09-30 发布日期:2022-10-13
  • 基金资助:
    国家自然科学基金资助项目(61473211,71171130)。

Dynamic scheduling problem of aircraft assembly based on material delivery date prediction

LU Bin,LU Zhiqiang+,ZHANG Yongfeng#br#   

  1. School of Mechanical Engineering,Tongji University
  • Online:2022-09-30 Published:2022-10-13
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.61473211,71171130).

摘要: 为提高飞机装配调度应对物料供应延期扰动的能力,对飞机装配过程中的物料交货期预测问题及物料供应不确定条件下的动态调度问题进行了研究。首先通过分析物料交货期与相关影响因素间的映射关系,提出基于XGBoost算法的物料交货期预测模型。在此基础上研究了物料供应不确定性在调度计划执行过程中的表现形式,构建了基于两阶段近似优化的滚动决策框架。针对滚动点的决策问题,以最小化与模板计划的偏差成本与作业装配模式切换成本之和为目标函数构建数学模型,并设计了双层循环迭代搜索算法进行求解。为了解决计划执行中的物料供应突发扰动问题,设计了基于松弛时间的反应机制进行修复。数值实验结果验证了所提调度方法能有效适应不确定性因素的变化,满足飞机装配动态调度的需求。

关键词: 飞机装配, 物料供应, 滚动决策, 交货期预测, 双层循环迭代搜索算法

Abstract: To improve the ability of aircraft assembly schedule dealing with the disruption of material supply delay,the problem of material delivery date prediction in aircraft assembly process and the dynamic scheduling problem with uncertain material supply were studied.By analyzing the mapping relationship between the material delivery date and the related influencing factors,a material delivery date prediction method based on XGBoost algorithm was proposed.On this basis,the expression of uncertain material supply in the process of scheduling plan execution was studied,and a rolling decision framework based on two-stage approximate optimization was constructed.For the decision problem of rolling point,a mathematical model was established with the objective function of minimizing the sum of deviation cost from template plan and switching cost of job assembly mode,and a double-layer cyclic iterative search algorithm was designed to solve the problem.In addition,to deal with the sudden disruption of material supply in the implementation of the plan,a response mechanism based on slack time was designed.The results of numerical experiments showed that the proposed scheduling method could effectively adapt to the changes of uncertain factors and meet the needs of aircraft assembly dynamic scheduling.

Key words: aircraft assembly, material supply, rolling decision, delivery date prediction, double-layer cyclic iterative search algorithm

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