计算机集成制造系统 ›› 2023, Vol. 29 ›› Issue (3): 864-873.DOI: 10.13196/j.cims.2023.03.016

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考虑材料去除特性的球形刀具抛光轨迹规划新方法

陈满意,朱自文,朱义虎,韩天勇   

  1. 武汉理工大学机电工程学院
  • 出版日期:2023-03-31 发布日期:2023-04-03

New method of polishing trajectory planning for spherical tool considering material removal characteristics

CHEN Manyi,ZHU Ziwen,ZHU Yihu,HAN Tianyong#br#   

  1. School of Mechanical and Electrical Engineering,Wuhan University of Technology
  • Online:2023-03-31 Published:2023-04-03

摘要: 采用传统的轨迹规划方法时,由于未考虑抛光过程中刀具-工件接触力学特性的变化,容易产生过抛光或欠抛光现象。为此,提出一种考虑材料去除特性的轨迹规划新算法。基于赫兹理论,得到了球形抛光刀具与曲面接触区域的压强分布与速度分布,据此建立了抛光过程材料去除模型,并给出了相邻抛光轨迹的最优行距数值解法。分析了刀具姿态角对材料去除深度和轨迹规划算法结果的影响,通过优化行距与进给速度来适应相邻轨迹刀具姿态角的变化,以避免欠抛光与过抛光。仿真与试验结果表明,该算法能有效保证材料去除均匀性,达到期望的材料去除深度,抛光后的表面质量相对等参数法更佳。

关键词: 抛光, 材料去除, 最优行距, 轨迹规划

Abstract: When using the traditional trajectory planning method,it is easy to produce over-polishing or under-polishing because the change of the mechanical properties of the tool-workpiece contact during the polishing process is not considered.For this reason,a new trajectory planning algorithm considering material removal characteristics was proposed.Based on the Hertz theory,the pressure distribution and velocity distribution of the contact area between the spherical polishing tool and the curved surface were obtained.On this Basis,the material removal model of the polishing process was established,and the numerical solution of the optimal line spacing for adjacent polishing tracks was given.The influence of the tool attitude angle on the material removal depth and the results of the trajectory planning algorithm was analyzed,and the line spacing and feed speed were optimized to adapt to the change of the tool attitude angle of adjacent trajectories to avoid under-polishing and over-polishing.Simulation and test results showed that the algorithm could effectively ensure the uniformity of material removal and achieve the desired material removal depth.The surface quality after polishing was better than the isoparametric method.

Key words: polishing, material removal, optimal line spacing, trajectory planning

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