Computer Integrated Manufacturing System ›› 2024, Vol. 30 ›› Issue (9): 3310-3329.DOI: 10.13196/j.cims.2022.0015

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Resource configuration optimization of multi-level rack autonomous vehicle storage and retrieval systems considering charging

CHEN Xuanrui1,2,LIU Xiaopeng1,3,CHEN Qingxin1,MAO Ning1,ZHANG Huiyu1+   

  1. 1.Guangdong Provincial Key Laboratory of Computer Integrated Manufacturing System,Guangdong University of Technology
    2.School of Computer and Information Engineering,Hanshan Normal University
    3.China Electronic Product Reliability and Environmental Testing Research Institute
  • Online:2024-09-30 Published:2024-10-09
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51775120,51805096,61973089,71802055),the Guangdong Provincial Basic and Applied Basic Research Foundation,China(No.2022A1515011175,2022A1515010991),and the Science and Technology Program of Guangzhou City,China(No.2023A04J0406).

考虑充电的多层级货架自动小车存取系统的资源配置优化

陈炫锐1,2,刘晓鹏1,3,陈庆新1,毛宁1,张惠煜1+   

  1. 1.广东工业大学广东省计算机集成制造重点实验室
    2.韩山师范学院计算机与信息工程学院
    3.中国电子产品可靠性与环境试验研究所
  • 作者简介:
    陈炫锐(1994-),男,广东潮州人,讲师,博士,研究方向:制造系统建模与优化,E-mail:15622366117@163.com;

    刘晓鹏(1994-),男,广东潮州人,助理研究员,博士,研究方向:制造系统建模与优化,E-mail:cllxp2009@163.com;

    陈庆新(1963-),男,江苏南通人,教授,博士,博士生导师,研究方向:制造系统规划设计与运行控制等;

    毛宁(1962-),女,江苏苏州人,教授,硕士,硕士生导师,研究方向:制造系统规划设计、制造业信息化等;

    +张惠煜(1989-),男,广东汕头人,讲师,博士,硕士生导师,研究方向:智能制造系统建模与优化,通讯作者,E-mail:hyzhang_henry@126.com。
  • 基金资助:
    国家自然科学基金资助项目(51775120,51805096,61973089,71802055);广东省基础与应用基础研究基金资助项目(2022A1515011175,2022A1515010991);广州市基础研究计划资助项目(2023A04J0406)。

Abstract: The automated vehicle storage and retrieval system is an emerging automated logistics technology in recent years,relying on the flexible configuration of Automated Guided Vehicles (AGV) and elevators,and possessing high throughput capacity and flexibility.With the increasing demand for logistics,minimizing system investment and energy consumption costs while maintaining efficient operation has become a pressing issue.An optimization goal to minimize investment costs and average task energy consumption costs was proposed,and a stochastic nonlinear integer programming model with dual constraints of average task cycle time and average idle AGV quantity was established.The interaction between energy consumption and charging during AGV operation was considered,and the system performance indicators were solved approximatively through a queuing network model.To further optimize system configuration,the approximate solution algorithm of the queuing network model was embedded into a heuristic algorithm to improve solution efficiency and quality.Case study results validated the effectiveness and accuracy of the proposed method,and sensitivity analysis provided valuable references for the parameter optimization of AGVs and elevators,further verifying the applicability of the method.

Key words: autonomous vehicle storage and retrieval system, multi-level rack, automatic guided vehicle charging, queuing network model, heuristic algorithms

摘要: 自动小车存取系统是近年来新兴的自动化物流技术,依托自动导引小车(AGV)和升降机的灵活配置,该系统具备较高的吞吐能力与柔性。随着物流需求的不断增长,如何在保持高效运作的同时,最小化系统的投资和能耗成本,成为亟待解决的问题。因此,提出最小化投资成本和平均任务能耗成本的优化目标,构建了以平均任务周期时间和平均空闲AGV数量为双重约束的随机非线性整数规划模型。模型考虑了AGV运行过程中能耗与充电情况的相互影响,并通过排队网模型来近似求解分析系统性能指标。同时为了进一步优化系统配置,将排队网模型的近似求解算法嵌入到启发式算法中进行求解,提升求解效率和解的质量。算例结果验证了所提方法的有效性和准确性,此外,敏感性分析结果为AGV和升降机的参数优化提供了有价值的参考,进一步验证了所提方法的适用性。

关键词: 自动小车存取系统, 多层级货架, AGV充电, 排队网络模型, 启发式算法

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